Satle各種類型的拉絲機之間的區別


發布時間:

2023-07-27

組合拉絲生產線由LZ550-4直拉絲機、LT520-8水箱拉絲機和工輪拉絲機組成。

Gear box type water tank drawing machine

Maximum wire diameter: Ф5.5mm

Minimum outlet diameter: Ф1.6mm

Drawing speed: 10m/s

Tower wheel: The active tower wheel is inlaid with alloy sheets, and the service life is guaranteed for two years. The passive cone wheel slides in one piece to reduce friction

Transmission mode: gearbox + belt transmission, the length of the reducer is 1.58 meters, and the gear material is 20CrMnTi with hard tooth surface. Horizontal tank traction, pulley diameter 560mm, surface tungsten carbide spraying

Motor: 75KW Hebei Motor.

Body weight: 3.5 tons

Combination wire drawing machine

The combined wire drawing production line is composed of LZ550-4 straight wire drawing machine, LT520-8 water tank wire drawing machine and I-wheel wire take-up machine.

It is suitable for drawing various low, medium and high carbon steel wires, the incoming wire is 6.5mm, and the minimum outgoing wire is 1.6mm. The reel material is 45# cast steel, and the surface is sprayed with tungsten carbide, which has the characteristics of wear resistance, high temperature resistance, high hardness and long service life (2 years). The surface of the tower wheel of the water tank is sprayed with tungsten carbide. Siemens brand PLC S7-300 series + modules are imported from Germany, and each action is calculated by PLC, and the equipment is accurate and stable. Frequency conversion speed regulation, touch screen operation, broken wire protection. The design speed is 13m/s. One operator is enough for the whole production line. Equipped with a power of 182KW, the actual current is 100 degrees per hour during normal operation. Save energy and electricity, reduce costs, and improve market competitiveness for customers.

LZ400 type straight wire drawing machine

Roll diameter (mm): 400

Maximum incoming line strength (mpa): 130

Drawing passes: 2-8

Maximum wire diameter (mm): 3.2

Minimum finished diameter (mm): 0.8

Maximum tensile speed (m/s): 20

Single stretching speed (kw): 11-15

Reel: cast steel sprayed with tungsten carbide, hardness HRC>60, good wear resistance. In terms of cooling, slit cooling or roll immersion water cooling is used. The taper design is reasonable: ensure that the thread does not collapse or mess up.

Transmission system: two-stage belt drive

Application: fine drawing of solid core wire

Mold box: direct water cooling, reasonable installation, adjustable up and down, left and right, equipped with crimping settings to reduce the vibration of the wire, and it is not easy to produce squishy wires. Optional rotating mold box. The ash mixing device of the mold box is an optional powder clip.

Tuning device: The surface of the tuning roller is sprayed or quenched with Cr12, which is wear-resistant. It adopts pneumatic anti-tension tuning, and the tension is constant and adjustable.

Control mode: Germany imported Siemens brand PLC full digital control, frequency converter application 485 communication, touch screen man-machine interface.

Pay-off method: pay-off rack or I-shaped wheel pay-off machine

Take-up method: I-shaped wheel take-up machine or elephant nose off-line machine

Safety and environmental protection: using a fully enclosed protection system, good safety

Suitable drawing materials: welding rod, welding wire, steel wire, wire, cable, alloy wire, etc.

Pulley type wire drawing machine

This unit is composed of multiple single machines connected in parallel, which can draw steel, aluminum, copper and other metal wires. It is mainly composed of reel device, bridge device, wire drawing die box, pulley device, cooling device, protective cover and frame and other structural components. The wire drawing reel is made of ZG45 tungsten carbide, and the surface is mirror polished, which is not only hard and wear-resistant, but also does not damage the surface of the welding wire. It can be used with I-wheel take-up machine or elephant trunk take-up machine.

Specification LH400 LH560
Reel Diameter(mm) 400 560
Maximum incoming line strength (Mpa) ~1300 ~1300
Drawing passes 6~8 6~8
Maximum wire diameter (mm) 3.2  6.5
Minimum finished diameter (mm) 0.8 2.3
Maximum stretching speed (m/s) ~ ~
Single tensile power (kW) 11 18.5~22
transmission system 1st to 2nd stage belt drive
Pay-off method Pay-off frame or I-wheel pay-off machine
Take-up method I-shaped wheel take-up machine or elephant trunk type take-off machine
Suitable for drawing material Welding rods; welding wires (gas shielded welding wires, submerged arc welding wires); steel wires (medium and low carbon steel wires, stainless steel wires, etc.), wires and cables (copper wires, aluminum wires, etc.) and other metal wires

 

According to the needs of users, various combined drawing equipment can be designed for users

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